User manual AVDEL GENESIS NG3

[. . . ] Safety Instructions Specifications Tool Specification Tool Dimensions Intent of Use Range of Fasteners Part Numbering Putting into Service Air Supply Operating Procedure Nose Assemblies Fitting Instructions Servicing Instructions Nose Tips Type 1 Standard Avseal® II Nose Tips Type 2 Limited Access Type 3 Aerospace Type 4 Monobolt® - Extended Type 5 Avtainer® Type 6 Monobolt® - Interlock® Accessories Stem Deflector Preparing the Base Tool for use with Stem Deflector Extension Swivel Heads Straight Swivel Head capability Preparing the Base Tool for Right-Angle and Straight Swivel Head Attachment Right-Angle Swivel Head capability Swivel Head Fitting Instructions Swivel Head Servicing Instructions Constant Components 4 Servicing the Tool Daily / Weekly Moly Lithium Grease EP 3753 Safety Data Molykote® 55m Grease Safety Data Molykote® 111 Grease Safety Data Service Kit Maintenance Nose Equipment Dismantling the Tool Head Assembly Pneumatic Piston Assembly Air Valve Rotary Valve Trigger Stop Plate Assembly (71213-03900) General Assembly of Base Tool General Assembly Parts List Priming Oil Details Hyspin® VG 32 Oil Safety Data Priming Kit Priming Procedure Fault Diagnosis Symptom, Possible Cause and Remedy Français Deutsch Italiano LIMITED WARRANTY Avdel make the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product being installed, maintained and operated in accordance with product literature and instructions and (2) confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the forgoing limited warranty for a period of twelve (12) months following Avdel's delivery of the product to the direct purchaser from Avdel. In the event of any breach of the forgoing warranty, the sole remedy shall be to return the defective Goods for replacement or refund for the purchase price at Avdel's option. [. . . ] 'A' and `B' dimensions will help you assess the accessibility of your application. COMPLETE TOOL PART NUMBER : precede with 71223-30 (the stop nut and safety cap are included) IMPORTANT: in contrast to complete tools with nose assemblies, those fitted with swivel heads include the nose tip as a part of the head. Replace assembly 25 with Safety Cap (71213-20201) Unscrew Jaw Spreader Housing 41 and remove with `O' Ring 12, Locknut 40*, `O' Rings 19* and 15*, and Seal Housing 52*. Screw Stop Nut (71213-20200) onto the front of Head Piston 36 as far as it will go by hand. Fit Jaw Spreader Housing 41 and `O' Ring 12, tighten onto Head Piston 36, finally tighten Stop Nut against Jaw Spreader Housing 41. The tool is now ready to be fitted with a swivel head, see page below. On straight swivel heads attach Platform 22 onto the top of the Spindle with Screw 21. Deburr the back end of Platform 22 so that it cannot catch on Guard 1. Snap Guard 1 over the assembly, align screw holes in guard with tapped holes in body assembly. Fit Circlip 2 onto pivot pin so that the circlip seats in groove provided. Coat the thread of Screws 23 (4 off) with thread locking adhesive and screw into body assembly securing guard to body assembly. Remove the complete head using the reverse procedure to the `Fitting instructions' omitting step `L'. Pay particular attention to jaw carrier items in the upper illustration opposite as follows: Check wear on Jaws 17. When removing Spring Clip 7, use two screwdrivers as shown in the lower illustration opposite. While nose tips and jaws will vary for each swivel head, other components remain constant within each type of head. See table below For nose tips and jaws part numbers see within the table on pages 9 to 12. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours. If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose to the tool. Check that the nose assembly or swivel head is correct for the fastener to be placed. [. . . ] Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger 33. When assembling Trigger 33 the trigger forks locate on the pins each side of the Rotary Valve 38. Item numbers in bold refer to the general assembly drawing and parts list on pages 26 and 27. Place `O' Ring 2 into the recess in Housing 5 retain in position using grease Molykote® 55. [. . . ]