User manual AVDEL GENESIS NG4

[. . . ] Safety Instructions Specifications Tool Specification Tool Dimensions Intent of Use Range of Fasteners Part Numbering Putting into Service Air Supply Operating Procedure - All fasteners except Avtainer® and Maxlok® Operating Procedure - Avtainer® and Maxlok® Nose Assemblies Nose Tip Selection Fitting Instructions - All Nose Assemblies except Avtainer® and Maxlok® Nose Tips Type 1 Standard Avseal® II Nose Tip Type 2 Limited Access Type 3 Aerospace Type 6 Hemlok®/Interlock® Type 5 Avtainer® Maxlok® Fitting Instructions for Avtainer® and Maxlok® Nose Assemblies Servicing Instructions for all Nose Assemblies Accessories Stem Deflector Preparing the Base Tool for use with Stem Deflector Extension 4 Servicing the Tool Daily / Weekly Moly Lithium Grease EP 3753 Safety Data Molykote® 55m Grease Safety Data Molykote® 111 Grease Safety Data Service Kit Maintenance Nose Equipment Dismantling the Tool Head Assembly Pneumatic Piston Assembly Air Valve Rotary Valve Trigger Stop Plate Assembly (71213-03900) General Assembly of Base Tool General Assembly Parts List Priming Oil Details Hyspin® VG 32 Oil Safety Data Priming Kit Priming Procedure Fault Diagnosis Symptom, Possible Cause and Remedy Français Deutsch Italiano 15 15 15 16 16 17 17 18 18 18 19 19 20 20 21 21 22 LIMITED WARRANTY Avdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product being installed, maintained and operated in accordance with product literature and instructions, and (2) confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited warranty for a period of twelve (12) months following Avdel's delivery of the product to the direct purchaser from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the defective Goods for replacement or refund for the purchase price at Avdel's option. [. . . ] MAXLOK® NOSE ASSEMBLIES will place both the ordinary flange collar and the large flange collars. IMPORTANT The air supply must be disconnected when fitting or removing any nose assembly unless specifically instructed otherwise. The air vacuum extraction system MUST be disabled by fitting Vacuum `Shut-Off' Stop Nut 71233-20200 before operating a nG4 tool with a Maxlok® or Avtainer® nose assembly. refer to the `Operating Procedure' for Avtainer® and Maxlok® , page 8. AVTAINER® Item numbers in bold refer to the general assembly and parts list pages 24 and 25. Other items numbers refer to the `Type 5 Nose Tip' table page 13. MAXLOK® When fitting a Maxlok® nose assembly, the base tool must be adapted using three auxiliary components illustrated page 13 and Vacuum `Shut-off' Stop Nut Assembly 13, must be fitted. Item numbers in bold refer to the general assembly and parts list pages 26-27. Other items numbers refer to the `Maxlok® No Nose Tip' table page 12. Screw the assembled Chuck Collet onto the Jaw Spreader Housing and tighten with spanner. Place Nose Casing 1 with `O' Ring 2 over Chuck Collet 9 and screw onto the tool, tightening with spanner* (None of the above parts are refitted). substitute Jaw Spreader Housing 1 with Chuck Collet Adaptor 07610-00501. Tighten fully onto piston before tightening the Stop Nut 13 against it. Holding tool pointing down, screw the assembled Chuck Collet onto the Chuck Collet Adaptor and tighten with spanner. Place Anvil 12 over Chuck Collet 9 and lock into place with Anvil Nut 07610-00307. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours. If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose to the tool. Check that the nose assembly or swivel head is correct for the fastener to be placed. check the stroke of the tool meets the minimum specification (page 5). The last step of the Priming Procedure on page 25 explains how to measure the stroke. Either a stem collector or a stem deflector must be fitted to the tool unless using a swivel head. Stem Collector Bottle: `O' Rings 20 and 28 to be checked for wear, cleaned and lubricated with Molykote® 55m. [. . . ] Ensure Rotary Valve 38 is assembled in correct orientation, align pins with forks on the Trigger 33. Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33. When assembling Trigger 33 the trigger forks locate on the pins each side of the Rotary Valve 38. Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25. [. . . ]