User manual ETON ATV8E SERVICE MANUAL

[. . . ] FUEL SYSTEM 5-1 Mechanism Diagram 5-2 Precautions In Operation 5-3 Trouble Diagnosis 5-4 Carburetor Remove / Install 5-5 Air Cut-Off Valve 5-6 Throttle Valve 5-7 Float Chamber 5-8 Adjustment Of Idle Speed 5-9 Fuel Tank 5-10 Air Cleaner 6. CYLINDER HEAD/VALVE 6-1 Mechanism Diagram 6-2 Precautions In Operation 6-3 Troubleshooting 6-4 Cylinder Head Removal 6-5 Cylinder Head Inspection 6-6 Valve Stem Replacement 6-7 Valve Seat Inspection And Service 6-8 Cylinder Head Reassembly 6-9 Cylinder Head Installation 6-10 Valve Clearance Adjustment 7. CYLINDER/PISTON 7-1 7-2 7-3 7-4 7-5 7-6 7-7 Mechanism Diagram Precautions In Operation Trouble Diagnosis Cylinder And Piston Removal Piston Ring Installation Piston Installation Cylinder Installation 8. V-BELT DRIVING SYSTEM 8-1 8-2 8-3 8-4 8-5 8-6 8-7 Mechanism Diagram Maintenance Description Trouble Diagnosis Left Crankcase Cover Drive Belt Drive Face Clutch Outer/Driven Pulley 9. [. . . ] Special Tool Tool number : SYM-2210100 Tool name: universal holder Universal holder Hold clutch outer with universal holder, and remove nut, bearing stay collar and clutch outer. Universal holder Bearing stay collar Caution Using special service tools for tightening or loosening the nut. Push the drive belt into belt groove as diagram shown so that the belt can be loosened, and then remove the driven pulley. Remove the drive belt from the groove of driven Inspection Check the drive belt for crack or wear. Clean up all grease or dirt before installation. Belt tooth Width Installation Caution Pull out driven face to avoid it closing. Cannot oppress friction plate comp in order to avoid creates the distortion or the damage. Install drive belt onto driven pulley. Driven face Install the driven pulley that has installed the belt onto drive shaft. On the drive belt another end to the movable drive face. Install the clutch outer and bearing stay collar. Hold the clutch outer whit universal holder, and then tighten nut to specified torque value. Torque value: 5. 0~6. 0kgf-m Universal holder Bearing stay collar Install the drive face, washer and drive face nut. Hold drive face with universal holder, and then tighten nut to specified torque value. Torque value: 8. 5~10. 5kgf-m Universal holder 8-6 Drive Face Removal Remove left crankcase cover. Replace it if necessary. Outer ball bearing Needle bearing To this chapter contents Clutch weight Replacement Remove snap ring and washer, and then remove clutch weight and spring from driving plate. Spring Driving plate Caution Some of models are equipped with one mounting plate instead of 3 snap rings. Check if spring is damage or insufficient elasticity. Snap ring Clutch weight Check if shock absorption rubber is damage or deformation. Replace it if necessary. Shock absorption rubber Setting pin Apply with grease onto setting pins. Install new clutch weight onto setting pin and then push to the specified location. If so, replace it. Shock absorption rubber Caution Grease or lubricant will damage the clutch weight and affect the block's connection capacity. Clutch weight Install the spring into groove with pliers. Spring Install snap ring and mounting plate onto setting pin. Snap ring Replacement of Driven Pulley Bearing Remove inner bearing. Outer bearing Clipper Caution If the inner bearing equipped with oil seal on side in the driven pulley, then remove the oil seal firstly. If the pulley equipped with ball bearing, it has to remove snap ring and then the bearing. Snap ring Inner needle bearing Remove snap ring and then push bearing forward to other side of inner bearing. Place new bearing onto proper position and its sealing end should be forwarded to outside. Apply with specified oil. Snap ring Outer bearing Install new inner bearing. Caution Its sealing end should be forwarded to outside as bearing installation. Align oil seal lip with bearing, and then install the new oil seal (if necessary). Inner bearing Bearing end Installation of Clutch OUTER/Driven Pulley Assembly Install new oil seal and O-ring onto movable driven face. Apply with specified grease to lubricate the inside of movable driven face. Oil seal O-ring Specified grease Install the movable driven face onto driven face. Install the guide pin and guide pin roller. Movable driven face Oil seal Guide pin O-ring Guide pin Guide pin roller Install the collar. Collar Install friction plate, spring and clutch weight into clutch spring compressor, and press down the assembly by turning manual lever until mounting nut that can be installed. Hold the compressor by bench vise and tighten the mounting nut to specified torque with clutch nut wrench. [. . . ] Provide adequate ventilation when charging or using the battery in an open area. If swallowed drink large quantities of water or milk and call a physician. Measure the battery voltage by using a multifunction electric meter. VOLTAGE: Fully charged: 13. 1 V Undercharged: Below 12. 0 V BATTERY REMOVAL There are two main steps to teach you how to take out battery. Disconnect the negative cable (Black ) first and then the positive cable (Red ). [. . . ]