User manual GLOW-WORM ULTIMATE 30BF

[. . . ] 221788B. 11. 00 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r 3790 30BF G. C. 41 319 51 Balanced Flue Boiler BS 6332 BS 5258 This is a Cat I2H Appliance Reference in these instructions to British Standards and Statutory Regulations/Requirements apply only to the United Kingdom. The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation. Guarantee Registration Thank you for installing a new Glow-worm appliance in your home. Glow-worm appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. [. . . ] With the boiler still in the bottom tray, slide the controls cover upward and remove it as shown in diagram 4. 2. Remove the case by undoing the wing nuts and lifting the case off, see diagram 4. 2. Place the boiler on one side until required. LOOSE ITEMS PACK HEAT EXCHANGE BAFFLES 4. 2 Positioning Select the boiler position. Take due account of the position of the flue terminal, see diagram 2. 1. Use the template, making sure it is square and mark out the position of the flue opening, see diagram 4. 3. If the hole is oversize or of an irregular shape it must be faced off to the hole dimensions shown. Use template, again, making sure that it is positioned both square and central to the flue hole, marking the fixing points at the top, bottom and clearance holes for wall duct. Remove the wall template after marking, then check marked positions against diagram 4. 3. Drill holes to accept the plugs and screws supplied in the loose items pack. Fit plugs into top fixing holes and fit screws, leaving about 5mm proud. Take the balanced flue assembly and wall duct from its carton, place the balanced flue assembly on one side until it is required. If fitting a short flue it will be necessary to cut wall duct, see Table 4. Position the wall duct, see diagram 4. 4. 3795 4. 1 Unpacking WALL TEMPLATE BALANCED FLUE TERMINAL PACK (Supplied separately) BOILER WALL MOUNTING BRACKET CARTON CONTENTS LIST Printed on carton flap 3796 INSTALLATION & SERVICING LITERATURE Diagram 4. 1 CONTROLS COVER SECURING WING NUTS (2) CASE CARTON Diagram 4. 2 11 221788B 4 Flue and Appliance Preparation * 168 112 122 112 122 * 3797 7mm dia. 12 X 2" long woodscrew 325 C L wall plug 35 5mm 220 SECURING SCREWS (2) * FIXING POINTS FLUE HOLE CLEARANCE HOLE (2) 420 CLEARANCE HOLES SECURING CLIPS 119 119 WALL DUCT MOUNTING BRACKET Diagram 4. 4 * * Diagram 4. 3 221788B 12 3798 C L 5 Boiler Installation Remove the boiler from the carton tray. If necessary, for a gravity domestic hot water system cut the pipes as shown in diagram 3. 3. Stick the foam seal around the boiler flange, at the back, making sure it is a tight fit, around the corners, see diagram 5. 1. Now make sure that the top, swing brackets are UPRIGHT, see diagram 5. 2. Swing the brackets over the two screws at the top and secure, see diagram 5. 2. For a short flue it will be necessary to cut the balanced flue assembly, see Table 4. Take the balanced flue assembly from its carton and remove the four screws to release the outer baffle, wire guards and inner baffle flue duct assembly, from the air duct assembly, see diagram 5. 4. From the outside place the air duct assembly into the hole in the wall, fit it around the wall duct, slide in until the wall plate touches the wall surface. Tape four pieces into the four inside corners, followed by four along the joints overlapping the corner pieces, to make a good seal, see diagram 5. 4A. [. . . ] Is there 230V between "L" & "N" on multi-functional control?YES NO Replace multi-functional control harness Faulty multi-functional control. NO Faulty pump, inform customer. YES CONTROLS IN ORDER MAIN TERMINALS STRIP Diagram 9. 3 23 221788B 9 Fault Finding 8050 8041 FUNCTIONAL FLOW MAIN TERMINAL STRIP CONTROL THERMOSTAT bk PERMANENT LIVE 230V ~ 50HZ FUSED AT 3A br bl L CONTROL THERMOSTAT MULTI- FUNCTIONAL CONTROL N N Diagram 9. 4 10 Replacement of Parts 3817 Replacement of parts must only be carried out by a competent person. Gain access as Section 8. 1 Before replacing any parts isolate the boiler from the electrical supply and turn the gas supply off at the gas service cock, indicator slot to be vertical. [. . . ]