User manual LIFT-MASTER EGJ

[. . . ] HOLE (4 PLACES) HP 1/2 3/4 1 5. 23" 5. 75" PHASE 1 1 1 3 3 3 DIMENSION 21" 22" 23-5/16" 21-1/8" 22" 23-1/2" 1/2 3/4 MOUNTING DIMENSIONS 1 2 IMPORTANT SAFETY NOTES CAUTION TO AVOID DAMAGE TO DOOR AND OPERATOR, MAKE ALL DOOR LOCKS INOPERATIVE. IF THE DOOR LOCK NEEDS TO REMAIN FUNCTIONAL, INSTALL AN INTERLOCK SWITCH. DO NOT CONNECT ELECTRIC POWER UNTIL INSTRUCTED TO DO SO. WARNING WARNING KEEP DOOR BALANCED. DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY. [. . . ] Be sure that the power supply is of the correct voltage, phase, frequency, and amperage to supply the operator. Using the 7/8" dia conduit access knockout as shown below, bring supply lines to the wall mounted starter and connect wires to the terminals indicated on the WIRING CONNECTIONS DIAGRAM. WARNING G WARNING DISCONNECT POWER AT THE FUSE BOX BEFORE PROCEEDING. OPERATOR MUST BE PROPERLY GROUNDED AND CONNECTED IN ACCORDANCE WITH LOCAL ELECTRICAL CODES. NOTE: THE OPERATOR SHOULD BE ON A SEPARATE FUSED LINE OF ADEQUATE CAPACITY. ALL ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED INDIVIDUAL. CAUTION WARNING DO NOT TURN POWER ON UNTIL YOU HAVE FINISHED MAKING ALL POWER AND CONTROL WIRING CONNECTIONS AND HAVE COMPLETED THE LIMIT SWITCH ADJUSTMENT PROCEDURE. A GROUND SCREW IS SUPPLIED IN THE ELECTRICAL BOX FOR CONNECTION OF THE POWER SUPPLY GROUND WIRE. FAILURE TO PROPERLY GROUND THIS UNIT COULD RESULT IN ELECTRIC SHOCK AND SERIOUS INJURY. WARNING TO AVOID DAMAGE TO DOOR AND OPERATOR, MAKE ALL DOOR LOCKS INOPERATIVE. IF THE DOOR LOCK NEEDS TO REMAIN FUNCTIONAL, INSTALL AN INTERLOCK SWITCH. WA CAUTION 7/8" Dia Knockouts for radio conduit access 7/8" Dia Knockouts for power wiring conduit access TH EC EL HA M MB HU E RS RLA T, IL IN G LIN R OISOUP 60 , IN 12 C. 6 41 B6 PL LIS AC E RA TI NG LA BE L HE TE D DO OR OP RE ER AT OR WARNING Do Not Run Power & Control Wiring in the Same Conduit 5 7/8" Dia Knockouts for control wiring & power head conduit access (2 on end panel) CONTROL WIRING DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring. WIRING TYPES Standard C2 or B2 Wiring Standard operators are shipped from the factory with jumper set for C2 wiring, which requires constant pressure on button to close the door. If momentary contact on close direction is desired (B2 wiring) you must include an entrapment protection device. Constant pressure on close (C2 wiring) Red jumper wire was placed on terminal #2 in electrical enclosure. The operator will require constant pressure on close control in order to keep door moving in the close direction. Momentary contact on close (B2 wiring) Move red jumper wire from terminal #2 to terminal #3. The operator will require only momentary contact to close the door. SPECIAL CONTROL WIRING If your operator was shipped from the factory with non-standard control wiring or with optional accessories that require addition instructions, refer to the wiring diagram(s) indicated in the special control wiring data box. When a replacement wiring diagram is present, wiring diagrams in this manual will not apply. IMPORTANT NOTE: If your wiring diagram is missing, or you are unsure of the wiring type for your operator, contact the customer service department @ 1-800-528-2806. LOCATING THE CONTROL STATION All operators are supplied with a three button station (OPEN/CLOSE/STOP) incorporated into the wall mounted starter. Mount the wall mounted starter where the door is visible, but away from the door and its hardware. MOUNT WARNING NOTICE IMPORTANT: Mount WARNING NOTICE beside or below the wall mounted starter. WARNING INSTALL THE WALL MOUNTED STARTER WHERE THE DOOR IS VISIBLE, BUT AWAY FROM THE DOOR AND ITS HARDWARE. IF STARTER CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR. W CAUTION TH EC EL HA M MB HU E RS RLA T, IL IN G LIN R OISOUP 60 , IN 12 C. 6 OPEN WARNING CLOSE 41 B6 TO PREVENT ENTRAPMENT DO NOT START DOOR DOWNWARD UNLESS DOORWAY IS CLEAR PL LIS AC E RA TI NG LA BE L HE TE D DO OR OP RE ER AT OR WARNING Notice 6 CONTROL WIRING (con't) Radio Controls On all models with type B2 control wiring, a terminal block marked R1 R2 R3 is located on the inside of the wall mounted starter. All standard radio control receivers (single channel residential type) may be mounted to this terminal block. The operator will then open a fully closed door, close a fully open door, and reverse a closing door from the radio transmitter. [. . . ] Please consult a parts and service representative regarding availability of individual components of kits specified below. Refer to page 15 for all repair part ordering information. Complete Electrical Box Replacement Kits To order a complete electrical box replacement kit, add a Kprefix to the model number of your operator. Box Kit) Motor Kits 20-1050C2T 20-1075C2T 20-1100C2T 20-3050C4T 20-3075C4T 20-3100C4T Models EGJ5011M & EGJ5021M Models EGJ7511M & EGJ7521M Models EGJ1011M & EGJ1021M Models EGJ5023M & EGJ5043M Models EGJ7523M & EGJ7543M Models EGJ1023M & EGJ1043M Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * COMPLETE ELECTRICAL BOX KITS P/N 03-8024K 10-15598 21-7XXX 24-24-1 24-24-03 24-264-4 24-XXXX 25-2XXX 25-4XXX 27-8004-K 29-448 30-100-E 30-105-E 30-200-E 30-205-E 42-110 42-114 44-1210-4XH 27-58301-01 29-ABC-2 Description CONTACTOR PANEL, EGJ (SEE VARIABLE CHART) RELAY, R1 RELAY, TD1 RELAY, TD2 (SEE VARIABLE CHART) (SEE VARIABLE CHART) (SEE VARIABLE CHART) CONTACT BLOCK BRIDGE RECTIFIER BLACK BUTTON BLACK BOOT RED BUTTON RED BOOT 10 POLE TERMINAL BLOCK 14 POLE TERMINAL BLOCK ENCLOSURE FUSE HOLDER 2A FUSE Qty 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 EGJ5021M EGJ5023M EGJ5043M EGJ7521M EGJ7523M EGJ7543M EGJ1021M EGJ1023M Item 3 7 P/N 21-7115 21-7460 24-115-1 24-230-5 25-2006 25-2008 25-2010 25-2015 25-4002-5K 25-4004-K Description TRANSFORMER, 115/230V 1 PHASE TRANSFORMER, 230/460V 3 PHASE RELAY, 115V RELAY, 230V OVERLOAD, 6 AMP OVERLOAD, 8 AMP OVERLOAD, 10 AMP OVERLOAD, 15 AMP OVERLOAD, 1. 6 - 2. 5 AMP OVERLOAD, 2. 5 - 4. 0 AMP 8 9 16 EGJ1043M EGJ5011M EGJ7511M EGJ1011M ILLUSTRATED PARTS ­ WALL MOUNTED STARTER 9 10 8 20 19 1 16 4 5 11 6 15 7 2 17 3 14 13 12 18 17 REPAIR PARTS KITS ­ MODEL EGJ (TYPICAL HOLLOW SHAFT) Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included with your operator, certain components may be added or remove from these lists. [. . . ]