User manual MORGANA DIGIFOLD 5000P ILLUSTRATED PARTS MANUAL

[. . . ] Digifold 5000P DOCUMENT CREASING / FOLDING MACHINE ILLUSTRATED PARTS MANUAL Morgana Systems Limited United Kingdom Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399 Website: www. morgana. co. uk ISSUE 8 NOVEMBER 2009 174-010 Serial Number: 170237 Onwards INTRODUCTION Digifold 5000P ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page four lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly. [. . . ] NUT - Full - M3 NUT - Full - M4 WASHER - Plain - M4 WASHER - Plain - M5 WASHER - Plain - M6 Washer - Shakeproof - M4 HEX PILLAR - M4 Male/M4 Female x 35 Lg. GS-19 Gas Spring 130XL062 Timing Belt Shoulder Bolt - Ø6(M5) x 10 Lg. D-Frame Solenoid MD 1724 LARGE FAN EBMW2S130-AA03-46 230V 50/60HZ Capacitor 1000uF 100V DC Capacitor Mounting Clamp 25MM TEE CONNECTOR - Ø25 BORE HOSE - VACUUM BLOW HOSE - VACUUM SUCK HOSE - EXHAUST BLOW HOSE - MANIFOLD BLOW HOSE - FULL SUCTION Ø40 HOSE - TEE HOSE SOLENOID COOLING - OP - 50HZ HOSE SOLENOID COOLING - LAY - 50HZ KNIFE SENSOR BRACKET - DIGIFOLD Mk2 CONNECTING LINK ASSY - KNIFE SENSOR LEAD - FOLD COMPENSATION SENSOR 76-240 145-10-01 145-129-02 170-06-01 173-06-01 173-06-02 174-04-01 175-08-03 175-09-01 175-25-01 175-061-01 177-01-01 177-011-01 401-02-040-010 401-02-040-020 401-02-050-012 402-02-030-008 403-01-030-016 403-01-050-016 405-01-060-020 405-01-080-010 409-01-040-006 409-01-050-006 461-01-030 461-01-040 481-040 481-050 481-060 485-040 603-106 604-100 607-171 608-011 610-030 613-253 674-105 674-106 611-053 171-014-01 171-015-01 171-016-01 171-017-01 171-018-01 171-029-01 171-030-02 171-031-02 175-110-01 175-125-03 76-255 SYSTEM Page 17 175-01-01 MECHANISM Page 18 CREASING / FOLDING Digifold 5000P ITEM No. 1 2 3 4 7 8 10 11 14 15 16 17 18 19 20 21 33 34 35 36 38 39 42 43 45 49 50 51 52 53 54 56 57 58 28-003 MECHANISM QTY. 1 1 1 1 1 2 4 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 2 2 1 2 1 2 2 2 175-01-01 DESCRIPTION PART No. UNIVERSAL KNOB ASSY - M6 x 25 Lg. - DF - MK2 Lead - Double Sheet Detection LABEL - Papergate 'UP'. FEED BED - Digifold Mk2 Sidelay Clamp Bar - Digifold Mk2 Sidelay Locking Pin - Digifold Mk2 LOADING TABLE EXTENSION - DigiFold Mk2. Edge Sensor Assembly - Digifold Mk2 SENSOR BAR ASSEMBLY - DigiFold Mk2. - 2nd Extended PAPERGATE ASSEMBLY - DIGIFOLD MK2 ROLLER SHEILD - 2nd - 25° SHIELD SUPPORT - Top - Op. Connecting Link Assy - Solenoid Display Unit - Integrated Connecting Link Assy Knife Connecting Link Assy Screw - Socket Cap Head - M5 x 20Lg. SPRING HUB - Dynatilt TILT POST - Dynacrease 73-066-01 74-018-02 75-354 94-021 126-059-02 145-129-02 145-093-02 171-008-01 172-01-01 172-02-01 172-003-01 172-013-01 172-014-01 172-022-01 173-01-01 175-10-01 175-11-01 175-11-03 175-12-01 175-13-02 175-20-01 175-052-01 175-058-02 175-064-01 175-109-01 175-125-01 175-125-02 403-01-050-020 175-129-01 175-131-01 176-081-01 176-082-01 176-258-01 SYSTEM Page 19 175-01-01 MECHANISM Page 20 CREASING / FOLDING Digifold 5000P ITEM No. 65 66 69 71 72 74 77 78 79 80 83 85 86 88 89 401-02-040-010 401-02-040-016 401-02-050-025 402-02-030-016 402-02-040-010 403-01-050-012 403-01-080-020 403-01-100-016 405-01-040-008 405-01-060-012 405-01-080-040 409-01-040-012 409-01-050-006 411-01-040-008 411-01-050-010 461-01-030 461-01-080 462-01-100 481-030 481-050 481-060 481-080 481-100 603-019 603-097 604-097 604-098 605-043 605-066 610-030 617-003 626-005 654-014 MECHANISM QTY. 8 7 2 5 5 16 4 1 12 2 1 1 3 2 1 175-01-01 DESCRIPTION PART No. Screw - Pan Pozi Taptite - M4 x 10 Lg. NUT - Full - M3 NUT - Full - M8 NUT - Half - M10 WASHER - Plain - M3 WASHER - Plain - M5 WASHER - Plain - M6 WASHER - Plain - M8 WASHER - Plain - M10 Tension Pin - Ø3 X 16 Lg Dowel - Ø4 x 12 Lg. Torsion Spring THRUST WASHER - Ø5. 1 x Ø9. 5 x 0. 75 NYLON SPACER - Ø6 x Ø3. 2 x 7 D-Frame Solenoid MD 1724 STEEL BALL - Ø20 ANTI-STATIC TRANSFORMER Ultrasonic Receiver 91 93 94 95 97 98 99 100 105 106 108 109 111 113 116 123 124 125 4 1 1 3 20 16 7 1 2 4 1 1 3 2 4 5 1 1 SYSTEM Page 21 175-01-01 MECHANISM Page 22 CREASING / FOLDING Digifold 5000P MECHANISM 175-01-01 SYSTEM Page 23 175-01-01 MECHANISM 170-06-01 (DynaCrease) Page 24 CREASING / FOLDING Digifold 5000P ITEM No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 76-003-03 76-003-04 MECHANISM 175-01-01 PART No. QTY. 2 2 2 1 1 1 2 2 2 1 1 2 1 1 1 2 1 2 2 2 6 4 4 1 2 4 2 4 6 6 8 2 2 2 4 2 2 1 2 2 TIE BAR - Dynacrease - Upper TIE BAR -Dynacrease - Lower DESCRIPTION 76-016 76-156 141-003-09 176-01-01 176-02-01 176-003-01 176-011-01 176-019-01 176-020-02 176-047-01 176-083-01 176-142-01 176-142-02 176-176-01 176-213-02 176-254-01 176-257-01 401-02-030-012 401-02-040-008 401-02-040-010 402-02-040-006 403-01-050-040 403-01-080-020 408-01-060-012 411-01-050-010 461-01-060 461-01-080 481-060 481-080 602-009 602-082 602-160 603-041 603-095 605-073 607-175 608-015 608-018 SPACER - Crank Shaft. Power Shaft Assy - Digifold Mk2 Blade Adjuster Assy Upper Pivot Screw - Dynacrease Adjustment Cam Input Guide - DynaCrease Output Guide - DynaCrease LOCK NUT - Blade Cam. Side - Dynacrease SIDE PLATE - Lay Side - Dynacrease Counterweight - DynaCrease DYNAMIC BLADE SET - STANDARD UPPER GUIDE BLOCK - Dynamic Power Link Pivot Bush Screw - Pan Pozi Tap tite - M3 x 12 Lg. NUT - Full - M6 Nut - Full - M8 WASHER - Plain - M6 WASHER - Plain - M8 Flanged Oilite Bush BEARING-DEEP GROOVE BALL - 6300-ZZ BEARING - Iglidur W300 SPIROL SPACER - Ø4 x Ø5. 65 x 4 Lg. NYLON SPACER - Ø6 x Ø3. 2 x 7 100 XL Timing Belt Shoulder Bolt - Ø10(M8) x 40 Lg. Shoulder Bolt - Ø8(M6) x 16 Lg. SYSTEM Page 25 175-01-01 MECHANISM 172-01-01 (Loading Table) Page 26 CREASING / FOLDING Digifold 5000P ITEM No. 1 2 3 4 5 6 7 8 9 73-004 74-019-02 172-001-01 172-002-01 172-004-01 172-005-01 172-006-01 172-007-01 172-008-01 MECHANISM QTY. 2 1 1 1 1 1 1 1 1 175-01-01 PART No. Key Hole Latch - Creaser BALL HOLDER -DocuMaster - Digifold Mk2 172-001_SideLay - Digifold Mk2 Loading Table - Digifold Mk2 CONTROL BED - Digifold Mk2 MANIFOLD TUBE - Digifold Mk2 End Plate - Loading Table Manifold Spacer Strip Sidelay - Rear Guide Slotted Distribution Tube KNOB - 6 Position Air Distribution Air Bleed Spool Screw - Pan Pozi Taptite - M3 x 12 Lg. [. . . ] WASHER - Plain - M4 WASHER - Plain - M6 DESCRIPTION SYSTEM Page 39 178-01-01 DELIVERY SYSTEM Page 40 CREASING / FOLDING Digifold 5000P ITEMNo. 1 2 3 4 5 6 7 8 9 10 11 12 178-001-01 178-001-02 178-002-01 178-006-01 178-030-01 401-02-040-016 403-01-050-010 405-01-040-010 461-01-040 481-040 481-050 606-045 DELIVERY SYSTEM QTY. 1 1 1 2 2 2 2 4 8 12 2 1 178-01-01 PARTNo. Delivery - Lay Side Delivery - Op. NUT - Full - M4 WASHER - Plain - M4 WASHER - Plain - M5 Delivery Grab Handle DESCRIPTION SYSTEM Page 41 178-01-01 DELIVERY SYSTEM Page 42 CREASING / FOLDING Digifold 5000P DELIVERY SYSTEM 178-01-01 SYSTEM Page 43 178-01-01 DELIVERY SYSTEM ITEMNo. 1 2 3 4 5 6 7 178-07-01 178-08-01 178-027-01 409-01-040-004 602-001 615-010 615-015 PARTNo. QTY. 1 1 1 2 1 1 1 Crowned Roller Assy Crowned Roller Shaft Assy Roller Drive Pulley - 20XL Screw - Skt Set Screw - Flat Pt. BEARING - Deep Groove Ball - 6000-ZZ CIRCLIP - External - Ø10 CIRCLIP - External - Ø12 DESCRIPTION 178-06-01 (Crowned Drive Shaft Assy) Page 44 CREASING / FOLDING Digifold 5000P DELIVERY SYSTEM 178-01-01 ITEMNo. 1 2 3 4 5 PARTNo. 128-055 128-058-02 178-021-01 602-003 615-039 QTY. 2 1 1 2 2 DESCRIPTION Bearing Plug - Idler Drum Extended Belt Drum - Idler Delivery Idler Shaft BEARING - Deep Groove Ball - 6001-ZZ RETAINING RING - External - Ø12 178-09-01 (Delivery Idler Roller Assy) SYSTEM Page 45 1708202 FINAL ASSEMBLY Page 46 CREASING / FOLDING Digifold 5000P FINAL ASSEMBLY 1708202 SYSTEM Page 47 [. . . ]