User manual SAUNIER DUVAL XEON 80FF

[. . . ] 221972A. 11. 01 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r 7336 80ff Fanned Flue Boiler (S. I. T. ) This is a Cat I2H Appliance Reference in these instructions to British Standards and Statutory Regulations/Requirements apply only to the United Kingdom. For Ireland the rules in force must be used. The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation. Guarantee Registration Thank you for installing a new Saunier Duval appliance in your home. Saunier Duval appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. [. . . ] For a side flue, extend the centre line horizontally left or right to the corner adjacent surface where the flue is required to exit to outside. Mark the position of the centre of the flue and boiler, see diagram 4. 4. 115mm MINIMUM HOLE 14mm 75mm 4. 5 Flue Hole Cutting Having marked out the flue centre cut a hole for the flue using, preferably, a 115mm minimum core drill. SIDE FLUE 4. 6 Wall Mounting Bracket Reposition the template, making sure of dimensional alignment with the flue hole. Mark the boiler fixing points and mounting bracket position, see diagram 4. 5. Drill holes and plug, to suit No. 12x2in woodscrews, fit the screws allowing sufficient clearance, about 5mm, to accept the swing brackets, see diagram 4. 5. Secure the mounting bracket to the wall with No. 12x2in woodscrews and plugs, see diagram 4. 5. 3 BOILER CENTRE LINE REAR FLUE FLUE CENTRE LINE Diagram 4. 4 /16 in dia. 12x2in TEMPLATE TOP BOILER MOUNTING HOLES BOILER CENTRELINE BOILER CENTRELINE FLUE CENTRELINE MOUNTING BRACKET FIXING POINTS 3 FLUE CENTRELINE BOILER MOUNTING BRACKET /16 in dia. 12x2in Diagram 4. 5 13 221972A 4096 4 Flue and Appliance Preparation Mark the duct to the length required, this length allows for expansion, see diagram 4. 6 for rear flue and diagram 4. 7 for side flue, then cut square and remove any burrs. 4. 8 Air Duct/Terminal Mark the duct length, see diagram 4. 8 for rear flue and diagram 4. 9 for side flue, then cut square and remove any burrs. 4. 9 Air Duct/Terminal and Flue Duct Assembly Locate the flue duct into the air duct/terminal, see diagram 4. 10. Take the flue manifold from the loose items pack together with the sealant. Fully locate the flue manifold in to the air duct/terminal and flue duct assembly as shown in diagram 4. 10, make sure the correct alignment of the "Top"s. Drill two 3mm diameter holes through the air duct/terminal to the flue manifold secure with the two self tapping screws supplied in the loose items pack. It should now not be possible to remove the manifold. 6831 4. 7 Flue Duct T MINUS 188mm BOILER CENTRE LINE Diagram 4. 7 6829 6833 FLUE DUCT LONG FLUE TERMINAL STANDARD FLUE TERMINAL Q Q PLUS 5mm Q Diagram 4. 6 Diagram 4. 8 221972A 14 4 Flue and Appliance Preparation 4. 10 Rear Fitting Fit the self adhesive foam seal provided in the flue pack around the air duct/terminal at the position shown in diagram 4. 13. 4. 11 Side Fitting 4616 AIR DUCT/TERMINAL AND FLUE DUCT ASSEMBLY Fit the self adhesive foam seal around the air duct/terminal such that, when installed, the seal will be within the wall, see diagram 4. 14. If dimension "A" is greater than 75mm from the wall, the self adhesive foam seal can be dispensed with, and the area around the flue made good in the normal way, see diagram 4. 14. Important: If the wall liner kit is used the self adhesive foam seal included in the wall liner kit must be used in place of the one supplied with the flue pack, see diagram 4. 11 for position of self adhesive seal. 6830 LONG FLUE TERMINAL STANDARD FLUE TERMINAL BOILER CENTRE LINE Diagram 4. 9 Diagram 4. 10 15 221972A 4 Flue and Appliance Preparation 4082 4. 12 Flue Assembly - Installation If the boiler is not to be fitted for some time cover the hole in the wall. On limited access installations push the flue assembly into and through the hole such that it is within the wall and does not stick out into the room, see diagram 4. 12. Do not push the flue assembly too far into the holes as it has to be pulled back into the boiler and secured. 4. 13 Internal Access Flue If access to the outside wall is not practical, the flue system can be installed from inside. Use of the optional wall liner kit is required. GASKET (PRE-ATTACHED) FOAM SEAL WITH WALL LINER KIT ONLY FOAM SEAL 6832 Q 10mm WALL THICKNESSUP TO 300mm FOAM SEAL REAR FITTING ; ; ; "A" Diagram 4. 12 Diagram 4. 13 Q-25mm Q FOAM SEAL WALL THICKNESSOVER 300mm Diagram 4. 11 SIDE FITTING Diagram 4. 14 221972A 16 6931 6930 5 Boiler Installation With the boiler still in the bottom tray, slide the controls tray upwards and remove it as shown in diagram 5. 1. Remove the front cover by undoing (and keeping) the screw and wing nuts and lifting the front cover off, see diagram 5. 1. Fit suitable compression fittings to the boiler connections. CONTROLS COVER 5. 2 Mounting the Boiler As necessary, fit the blanking plate, see diagram 5. 2. Hold the swing bracket(s) in place whilst tightening the screw(s) on to it, see diagram 5. 3. Remove the blue and red electrical connections from the fan, see diagram 5. 4. Remove the fan assembly by removing the screws at the front, slackening the screws at the rear and sliding it out, see diagram 5. 4. Secure the flue assembly to the boiler using the previously fitted dogpoint screws noting that these are keyhole fixings, see diagram 5. 5. [. . . ] After replacing any parts always test for gas soundness and if necessary carryout functional check of controls. CONTROL THERMOSTAT SHAKEPROOF WASHERS AND SCREWS ELECTRICAL CONNECTIONS YELLOW 2 & 3 10. 1 Access Gain access as Section 8. 1. CONTROL KNOB 10. 2 Control Thermostat diagram 10. 1 and 10. 2 Remove and support the electrical control box, refer to Section 5. 6. Release the thermostat body by unscrewing the two screws and shakeproof washers in the front of the control box. Remove the split pin and withdraw the thermostat phial from its pocket. Release the capillary from the base and plastic retaining clip then remove it from the split grommet. [. . . ]