User manual THOMSON EAP 110

[. . . ] EAP 110 ANNUNCIATOR INSTALLATION, OPERATING & SERVICE MANUAL PM058 Rev 2 06/01/18 9087A ­ 198th Street, Langley, BC Canada V1M 3B1 Telephone (604) 888-0110 Telefax (604) 888-3381 E-Mail: info@thomsontechnology. com www. thomsontechnology. com EAP 110 ANNUNCIATOR CONTENTS 1. 1. 1. 1. 2. INTRODUCTION PRODUCT REVISION HISTORY GENERAL DESCRIPTION 4 4 4 2. 2. 1. 2. 6. INSTALLATION GENERAL INFORMATION BATTERY SUPPLY INPUT EXTERNAL CONTACT INPUTS REMOTE COMMUNICATION WIRING ANNUNCIATOR CONTROL WIRING ANNUNCIATOR LOCATION/INSTALLATION 6 6 6 7 7 8 8 3. 3. 1. 3. 2. DESCRIPTION LEXAN FACEPLATE PRINTED CIRCUIT BOARD 11 11 12 4. 4. 1. [. . . ] · When communication cables must cross over low or high voltage AC power conductors, the communication cables must cross at right angles and not in parallel with the conductors. For additional information on protection against electrical interference, contact Thomson Technology factory. 2. 5. ANNUNCIATOR CONTROL WIRING As a minimum, all control wiring shall conform to the local regulatory authority on electrical installations. Specific wire sizes for typical circuits (of distances up to 1000ft (300m) Ê) are as follows: 2. 5. 1. Remote Communication Wiring Ê #14 AWG (2. 5mm2) #16 AWG (1. 5mm2) #22 AWG (0. 34mm2) 8 Conductor Shielded Cable For distances exceeding 1000 Ft. (300m) consult THOMSON TECHNOLOGY. 2. 6. ANNUNCIATOR LOCATION/INSTALLATION The annunciator is to be mounted indoors in a dirt free, dry location away from extreme heat sources on a building wall at a suitable location for operating personnel. The annunciator must be mounted within 1000 feet wiring distance from the MEC 20/MEC 2 Engine controller using an 8 conductor shielded cable. The standard annunciator is suitable for surface mounting as shown in FIGURE #1. The annunciator is available with an optional adapter plate for flush mounting application as shown in FIGURE #2. Assembly details for the flush mounting adapter are shown in FIGURE #3. PM058 Rev 2 06/01/18 8 Thomson Technology EAP 110 ANNUNCIATOR EAP 110 Rear Cover 6. 0" 1. 0" 6. 0" 4. 0" 4 Rear Cover Mounting Holes 3/16" DIAMETER 4. 0" 1. 0" EAP 110 SURFACE MOUNTING Enclosure Depth (from front faceplate) = 3. 0" G:\ENGINEER\PRODUCTS\EAP110 Surface Mount. VSD FIGURE #1 Flush Mount Adapter Plate 7. 0" 0. 25" EAP 110 Rear Cover Cutout (for 6" x 6" clearance) 6. 125" 6. 50" 7. 0" 6. 125" 4 Faceplate Mounting Holes 3/16" DIAMETER 6. 50" 0. 25" EAP 110 FLUSH MOUNTING Enclosure Depth (from front faceplate) = 3. 0" G:\ENGINEER\PRODUCTS\EAP110 Flush Mount. VSD FIGURE #2 PM058 Rev 2 06/01/18 9 Thomson Technology EAP 110 ANNUNCIATOR Wall Edge (Flush Mounting) Wall Edge (Surface Mounting) EAP 110 Rear Cover 6. 0" 3. 0" EAP Flush Mounting Plate (optional) EAP Front Faceplate EAP 110 Assembly (Side View) G:\ENGINEER\PRODUCTS\EAP110 Assembly. VSD FIGURE #3 PM058 Rev 2 06/01/18 10 Thomson Technology EAP 110 ANNUNCIATOR 3. DESCRIPTION The EAP 110 Annunciator consists of three parts: a Lexan/faceplate, a printed circuit board (PCB) and a rear cover. 3. 1. LEXAN FACEPLATE The Lexan faceplate is shown as in FIGURE #4. The Lexan push-buttons and LED's are connected to the main PCB via plug-in ribbon cable. EAP 110 Annunciator Emergency Stop EPS Supplying Load EPS Switch Not in Auto Spare (Digital Fault #1) Overcrank Shutdown Low Engine Temperature Alarm W eak Battery Voltage Spare (Digital Fault #2) Overspeed Shutdown Loss of Speed Signal Shutdown Low Battery Voltage Battery Charger AC Fail (Digital Fault #3) Low Oil Pressure Alarm High Engine Temperature Alarm High Battery Voltage Low Fuel Level (Digital Fault #4) Low Oil Pressure Shutdown High Engine Temperature Shutdown Spare (External Input #2) Spare (External Input #1) Alarm Silence Lamp Test Pow er On Com munication Fail FIGURE #4 Alarm labels on the EAP 110 are removable through slots at the top edge of the Lexan. Alarm Fault circuits labels which are programmable in the MEC 2 or MEC 20 Engine Controller can be relabeled on the EAP 110 Annuciator to correspond accordingly. Alarm Fault circuits lights on the EAP which correspond to nonprogrammable MEC Engine Controller faults (e. g. Emergency Stop) cannot be PM058 Rev 2 06/01/18 11 Thomson Technology EAP 110 ANNUNCIATOR 3. 2. PRINTED CIRCUIT BOARD The printed circuit board (PCB) is shown in FIGURE #5. The PCB contains the following user interface items: J1 RJ45 JP3 JP2 Ext 4 Ext 3 Ext 2 Ext 1 GRD BB+ Lexan Connector EAP 110 PRINTED CIRCUIT BOARD LAYOUT FIGURE #5 3. 2. 1. TERMINAL BLOCK One terminal block is provided for DC control power, ground and 4 external contact inputs. Refer to the connection diagram in section #7 for further information. COMMUNICATION PORT One RJ45 communication port is provided on the circuit board for interconnection to the MEC 2 or MEC 20 Engine controller. When two EAP 110 annunciators are to be interconnected, a T-splitter RJ45 adapter plug must be installed. Fault names for digital faults #5-12 and programmable output #6 will be dependent upon how the connected MEC 20 Engine Controller is programmed. Notes: 1) 2) Group 2 addressing is not applicable for MEC 2 Engine Low Oil Pressure and High Engine temperature Controllers Shutdowns are driven from the engine controllers Analog engine sender input devices if programmed accordingly. Refer to the engine controller instruction manual for further information. EAP 110 Annunciator Under Voltage Shutdown Progr. #6 Spare (Digital Fault #12) Spare (Digital Fault #8) Over Voltage Shutdown Spare (Digital Fault #5) Over Current Alarm Spare (Digital Fault #9) Under Frequency Shutdown Over Frequency Shutdown High Engine Tem perature Shutdown Spare (Digital Fault #10) Spare (Digital Fault #7) Spare (Digital Fault #6) Low Oil Pressure Shutdown Spare (Digital Fault #11) Spare (External Input #4) Spare (External Input #3) Spare (External Input #2) Spare (External Input #1) Alarm Silence Lam p Test Pow er On Comm unication Fail Group 2 Alarm Addressing (MEC 20) DATE 06/01/24 G :\ENG INEER \PR O DUC TS\EAP110\EAP110 LEXAN G RO UP 2. VSD FIGURE #7 PM058 Rev 2 06/01/18 15 Thomson Technology EAP 110 ANNUNCIATOR EAP 110 Annunciator Under Voltage Shutdown Progr. [. . . ] Note: the programming mode will be automatically terminated following no key presses in approximately 30 seconds. Once the programming mode is terminated, the EAP 110 will resume normal operation. All LED's which are not illuminated indicate that they are programmed as the Horn-Enabled. The factory default setting is Horn- PM058 Rev 2 06/01/18 19 Thomson Technology EAP 110 ANNUNCIATOR 6. SPECIFICATIONS 12V or 24V nominal (+- 20%), negative ground 100 ma (maximum), (+- 20%) RS 422, 4. 8 KBaud, Thomson Technology T-Net Protocol to MEC 2/MEC 20 8 conductor #22 AWG (min) Shielded/Twisted cable (1000 ft Max), Plug-in RJ45 Connector SUPPLY VOLTAGE SUPPLY CURRENT COMMUNICATION PORT EXTERNAL CONTACT INPUT TEMPERATURE RANGE ENVIRONMENTAL DIMENSIONS Close to DC Negative -40 C to +50 Deg C Faceplate NEMA 12, Rear Enclosure NEMA 1 6. 0" W x 6. 0" H x 3. 0" D (Flush mount adapter option (7. 0" w x 7. 0" H) MOUNTING Surface Mount (Standard), Flush-mount (Optional) Rear Enclosure conduit box c/w Qty 8 ½" knockouts Specifications subject to change without notice. PM058 Rev 2 06/01/18 20 Thomson Technology EAP 110 ANNUNCIATOR 7. CONNECTION DIAGRAMS EAP 110 Annunciator Ext 1 Ext 2 Ext 3 Ext 4 J1 GRD J6 Communication Cable** Expansion Port No Connection Com Port MEC 2/20 Engine Controller J7 B+ B- B+ B- 1000' maximum cable length External Alarm Sensing contacts (optional use as required) + 12-24V Engine Cranking Battery **8 conductor Shielded Twisted Cable c/w RJ45 connectors. [. . . ]